Robotic welding machines now outperform even the most skilled and experienced humans in many respects.
The long duty cycles and impressive consistency levels of the best robotic welders make them excellent choices for many companies.
As with almost anything else, though, keeping up with established best practices will make a robotic welding operation even more productive and reliable.
Anyone involved with robotic welding will do well to become familiar with the following four principles.
Stay on Top of Safety
One of the advantages that robotic welders have over human beings is that they can make harmful accidents a lot less likely.
Safety can never be taken for granted, however, and that is true even when human interaction with robotic welding machines is kept to a minimum.
That being said, making appropriate safety-related arrangements tends to be quite a bit simpler when robotic welders are used.
In some cases, a single addition to a production line will suffice to rule out a fair number of problems that might otherwise arise.
Automated safety doors available from dynatect.com, for instance, suit many robotic welding lines very well.
Automatic operation establishes and preserves safety-supporting isolation whenever needed, making human error much less of a threat.
Similarly, effective products and tools can be used to round out the safety arrangements for any robotic welding setup.
Keep Up With Preventative Maintenance
Being able to keep a robotic welder running around the clock for weeks or even months at a time is one of the benefits that most often draw companies to this technology.
Achieving those kinds of results, though, takes a lot more than simply installing a machine and putting it in service.
Preventative maintenance is the key to keeping any robotic welder running properly for a long time to come.
Given how much businesses invest in the acquisition of robotic welding equipment, any money spent on keeping machines online and properly calibrated should be easy to justify.
Manage Consumables Efficiently
Even the best-designed robotic welding machine will need to be resupplied with consumables from time to time.
Unfortunately, many businesses end up doing a poor job of minimizing the disruption and downtime engendered by such activities.
In some cases, interruptions will even be imposed when consumable stocks do not necessitate them.
A strategic, thoughtful approach to the management of consumables will increase the productivity of just about any robotic welding machine.
Always Keep the Tool Center Point in Mind
Some robotic welders are fairly bulky and include a fair number of joints and other features that need to be accommodated.
No part of any robotic welding machine, though, will ever merit more attention and consideration than where the action actually happens.
As such, the ultimate importance of the tool center point should always be acknowledged with every relevant decision and action.
Adherence to Best Practices Keeps Robots Welding Well
Keeping these four best practices in mind will cover a lot of ground when it comes to ensuring that welding machines remain safely and productively in service.
Robotic welding is an advanced but now-mature technology that can produce impressive results for businesses that do everything possible to make the most of it.
Fortunately, that normally turns out to require little more than consistent respect for a handful of well-established, straightforward principles.
Once that has been achieved, any robotic welding machine should shine.